230 West Parkway

Pompton Plains, NJ 07444

Call Us At

(201) 337-5000

Mail Us At

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230 West Parkway

Pompton Plains, NJ 07444

Call Us At

(201) 337-5000

Mail Us At

Fillers

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PRODUCT DESCRIPTION

With an emphasis on net-weigh and volumetric filling, Kinesys Automation can expertly deliver repetitive and accurate results. Fulfilling our vision to deliver modular automation, our plug and play technology includes interchangeable fill valves with interchangeable weighing systems, resulting in a highly flexible system that can service a wide range of product characteristics on a single machine.

Net-Weigh Filling

Our control systems are designed to selectively manage pre-act weights, fill and dribble rates, blow-off, drip prevention, scale calibration, and other performance characteristics, delivering functionally flexible fillers for countless applications.

Volumetric Filling

Our interchangeable dosing pumps are designed to deliver accurate and consistent doses of adhesives, sealants, greases, pastes and putties ranging in viscosities to over 3 million centipoise. Kinesys Automation’s engineering approach creates unique and custom solutions featuring servo drives and advanced technologies.

For project examples, please visit the link here.

Types of Containers

  • Metal Pails
  • Bottles
  • Totes
  • Drums
  • Tubs
  • Kegs
  • Cartridges
  • Plastic Pails
  • Test Tubes
  • F-Style Jugs
  • Pouches
  • Boxes
  • Friction Cans
  • Custom Containers…

Types of Products

  • Cosmetics
  • Paint
  • Ink
  • Adhesives
  • Tar
  • Oil
  • Grease
  • Lubricants
  • Epoxy
  • Beverages
  • Construction Material
  • Custom Products…

Rotary Index Filler

Rotary index style fillers remove containers to be filled off of the conveyor, allowing the conveyor to move continuously throughout the process.  Product drippings are localized to the fill station and not carried along the length of the moving conveyor.  Indexer can be designed with multiple fill heads.

Features…

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Interchangeable Scales
Self-Calibrating, Interchangeable scales allows pints to drums to be filled on one system.

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Drip Pan
Incorporation of a ‘Drip Pan’ to prevent product drippage on conveyors.

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Data Collection Software
Detailed information of each cycle during production can be stored on local servers or emailed automatically.

Wide Variety of Valves
View our wide variety of interchangeable filling valves designed to suit customer’s individual filling needs.

Assembly

Volumetric Filler
Fill by volume ranging from 1 fl oz to gallon on a single filler with no physical changeovers.

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Bottom-Up Filler
Prevents air entrapment by lowering nozzle into container and dynamically raising it up during the fill cycle.

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Subsurface Filler
Prevents frothing of foamy products by lowering the nozzle into container and filling while submerged.

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Interchangeable Valves
Tool-less changover of fill valves to prevent cross-contamination between different products.

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Mobile Fill Station
Mobile filling station can be wheeled to different locations for filling on multiple product lines.

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Explosion Proof
Designed to accommodate customer’s specific explosion proof rating and safety requirements.

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Remote Access
Live support and troubleshooting available with a StrideLinx remote access VPN router.

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Linear Index Filler

Linear Index Fillers incorporate a walking beam style conveyor to move containers through a series of stations.  Ideal for containers between 2 and 20 gallons.  

Features…

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Interchangeable Scales
Self-Calibrating, Interchangeable scales allows pints to drums to be filled on one system.

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Support Equipment
Integrate a Lid Placer, Lid Closer or other auxiliary equipment for a fully automated process.

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Drip Pan
Incorporation of a ‘Drip Pan’ to prevent product drippage on conveyors.

Capture2

Data Collection Software
Detailed information of each cycle during production can be stored on local servers or emailed automatically.

Wide Variety of Valves
View our wide variety of interchangeable filling valves designed to suit customer’s individual filling needs.

Assembly

Volumetric Filler
Fill by volume ranging from 1 fl oz to gallon on a single filler with no physical changeovers.

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Bottom-Up Filler
Prevents air entrapment by lowering nozzle into container and dynamically raising it up during the fill cycle.

1ea355b1dd9b049868fe0ccc795850346

Subsurface Filler
Prevents frothing of foamy products by lowering the nozzle into container and filling while submerged.

91b9ecd94fd04dddbb07ffb47febf7af

Interchangeable Valves
Tool-less changover of fill valves to prevent cross-contamination between different products.

Image

Mobile Fill Station
Mobile filling station can be wheeled to different locations for filling on multiple product lines.

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Explosion Proof
Designed to accommodate customer’s specific explosion proof rating and safety requirements.

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Remote Access
Live support and troubleshooting available with a StrideLinx remote access VPN router.

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Inline Pop-Up Filler

Inline Pop-Up Fillers lift the containers to be filles off of the continuously moving conveyor.  Multiple fill stations can be added along the conveyor to support higher throughput if needed. 

Features…

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Interchangeable Scales
Self-Calibrating, Interchangeable scales allows pints to drums to be filled on one system.

d596c8d716e04ccb9bd544e53560810f

Support Equipment
Integrate a Lid Placer, Lid Closer or other auxiliary equipment for a fully automated process.

885766a520184b7b9a3466b1d55e0495

Drip Pan
Incorporation of a ‘Drip Pan’ to prevent product drippage on conveyors.

Capture2

Data Collection Software
Detailed information of each cycle during production can be stored on local servers or emailed automatically.

Wide Variety of Valves
View our wide variety of interchangeable filling valves designed to suit customer’s individual filling needs.

Assembly

Volumetric Filler
Fill by volume ranging from 1 fl oz to gallon on a single filler with no physical changeovers.

1ea355b1dd9b049868fe0ccc795850346

Bottom-Up Filler
Prevents air entrapment by lowering nozzle into container and dynamically raising it up during the fill cycle.

1ea355b1dd9b049868fe0ccc795850346

Subsurface Filler
Prevents frothing of foamy products by lowering the nozzle into container and filling while submerged.

91b9ecd94fd04dddbb07ffb47febf7af

Interchangeable Valves
Tool-less changover of fill valves to prevent cross-contamination between different products.

Image

Mobile Fill Station
Mobile filling station can be wheeled to different locations for filling on multiple product lines.

exp

Explosion Proof
Designed to accommodate customer’s specific explosion proof rating and safety requirements.

This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption.

Remote Access
Live support and troubleshooting available with a StrideLinx remote access VPN router.

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Semi-Automatic Fill

Semi-Automatic Fillers are the most economical solution for net-weigh filling applications.  Systems are capable of filling different size containers ranging from 1/4 pint to 275 gallon totes, all with one filler.  Can easily be placed inline with our modular support equipment, or customer’s existing line.

Features…

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Interchangeable Scales
Self-Calibrating, Interchangeable scales allows pints to drums to be filled on one system.

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Support Equipment
Integrate a Lid Placer, Lid Closer or other auxiliary equipment for a fully automated process.

885766a520184b7b9a3466b1d55e0495

Drip Pan
Incorporation of a ‘Drip Pan’ to prevent product drippage on conveyors.

Capture2

Data Collection Software
Detailed information of each cycle during production can be stored on local servers or emailed automatically.

Wide Variety of Valves
View our wide variety of interchangeable filling valves designed to suit customer’s individual filling needs.

Assembly

Volumetric Filler
Fill by volume ranging from 1 fl oz to gallon on a single filler with no physical changeovers.

1ea355b1dd9b049868fe0ccc795850346

Bottom-Up Filler
Prevents air entrapment by lowering nozzle into container and dynamically raising it up during the fill cycle.

1ea355b1dd9b049868fe0ccc795850346

Subsurface Filler
Prevents frothing of foamy products by lowering the nozzle into container and filling while submerged.

91b9ecd94fd04dddbb07ffb47febf7af

Interchangeable Valves
Tool-less changover of fill valves to prevent cross-contamination between different products.

Image

Mobile Fill Station
Mobile filling station can be wheeled to different locations for filling on multiple product lines.

exp

Explosion Proof
Designed to accommodate customer’s specific explosion proof rating and safety requirements.

This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption.

Remote Access
Live support and troubleshooting available with a StrideLinx remote access VPN router.

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Cross-Push Filler

Cross-Push Fillers are ideally suited for high-throughput processing lines.  Accommodating a wide variety of container styles and sizes, each system can be fitted with up to 8 fill heads. 

Features…

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Interchangeable Scales
Self-Calibrating, Interchangeable scales allows pints to drums to be filled on one system.

d596c8d716e04ccb9bd544e53560810f

Support Equipment
Integrate a Lid Placer, Lid Closer or other auxiliary equipment for a fully automated process.

885766a520184b7b9a3466b1d55e0495

Drip Pan
Incorporation of a ‘Drip Pan’ to prevent product drippage on conveyors.

Capture2

Data Collection Software
Detailed information of each cycle during production can be stored on local servers or emailed automatically.

Wide Variety of Valves
View our wide variety of interchangeable filling valves designed to suit customer’s individual filling needs.

Assembly

Volumetric Filler
Fill by volume ranging from 1 fl oz to gallon on a single filler with no physical changeovers.

1ea355b1dd9b049868fe0ccc795850346

Bottom-Up Filler
Prevents air entrapment by lowering nozzle into container and dynamically raising it up during the fill cycle.

1ea355b1dd9b049868fe0ccc795850346

Subsurface Filler
Prevents frothing of foamy products by lowering the nozzle into container and filling while submerged.

91b9ecd94fd04dddbb07ffb47febf7af

Interchangeable Valves
Tool-less changover of fill valves to prevent cross-contamination between different products.

Image

Mobile Fill Station
Mobile filling station can be wheeled to different locations for filling on multiple product lines.

exp

Explosion Proof
Designed to accommodate customer’s specific explosion proof rating and safety requirements.

This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption.

Remote Access
Live support and troubleshooting available with a StrideLinx remote access VPN router.

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Cartridge Filler

All-in-One highly automated universal cartridge filler is universally adaptable to process a wide range of cartridge geometries, with tool-less changeovers in 10 minutes or less. Fully automated design with built in flexibility to fill by weight or volume. Can be equipped with a high volume cartridge hopper, stations to spray cartridges (pre and post fill), and a plunger accumulator and inserter for continuous and uninterrupted processing.

Features…

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Cartridge Hopper
Hopper capable of holding up to 400 empty cartridges.

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Plunger Accumulator
10 foot long accumulation conveyor capable of holding up to 400 plungers.

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Plunger Insertion Station
Plungers inserted into filled cartridges by pressure, while monitoring plunger insertion depth.

Capture2

Data Collection Software
Detailed information of each cycle during production can be stored on local servers or emailed automatically.

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Antioxidant/Desiccant Station
Station capable of spraying cartridges before and/or after filling.

Assembly

Volumetric Filler
Fill a wide range of different volumes on a single volumetric doser with no physical changeovers.

91b9ecd94fd04dddbb07ffb47febf7af

Interchangeable Valves
Tool-less changover of fill valves to prevent cross-contamination between different products.

exp

Explosion Proof
Designed to accommodate customer’s specific explosion proof rating and safety requirements.

This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption.

Remote Access
Live support and troubleshooting available with a StrideLinx remote access VPN router.

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Drum/Tote Filler

Equipped with an articulating arm, fill valve is manually aligned with the bung opening and filling is initiated.  Systems are available as stand-alone fillers, or integrated into an automated conveying system.

Features…

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Interchangeable Scales
Self-Calibrating, Interchangeable scales allows pints to drums to be filled on one system.

91b9ecd94fd04dddbb07ffb47febf7af

Interchangeable Valves
Tool-less changover of fill valves to prevent cross-contamination between different products.

885766a520184b7b9a3466b1d55e0495

Drip Pan
Incorporation of a ‘Drip Pan’ to prevent product drippage on conveyors.

Capture2

Data Collection Software
Detailed information of each cycle during production can be stored on local servers or emailed automatically.

Wide Variety of Valves
View our wide variety of interchangeable filling valves designed to suit customer’s individual filling needs.

Assembly

Volumetric Filler
Fill a wide range of different volumes on a single volumetric doser with no physical changeovers.

1ea355b1dd9b049868fe0ccc795850346

Bottom-Up Filler
Prevents air entrapment by lowering nozzle into container and dynamically raising it up during the fill cycle.

1ea355b1dd9b049868fe0ccc795850346

Subsurface Filler
Prevents frothing of foamy products by lowering the nozzle into container and filling while submerged.

exp

Explosion Proof
Designed to accommodate customer’s specific explosion proof rating and safety requirements.

This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption. This is a caption.

Remote Access
Live support and troubleshooting available with a StrideLinx remote access VPN router.